August 28, 2025

VapourShield HM

VapourShield HM

Hot melt technology: a new era for vapor barriers

When building a warm roof, most of the attention often goes to roofing and insulation. Yet there is a layer that is at least as important, but often underestimated in practice: the vapor barrier.

Problems in the yard?

Every roofer knows them: primers that require drying time or seams that don't quite close after all. The result? Condensation in the roof structure, insulation that loses its effect, mold or even structural damage. Especially in buildings with high moisture production (such as swimming pools, bathrooms or sports halls) this can lead to major problems in the short term.

The solution: hot melt technology

To avoid those mistakes and delays, BossCover developed the VapourShield HM. This vapor barrier consists of a reinforced aluminum foil with composite reinforcement, coated with a reactive hot-melt adhesive and a removable anti-adhesive film.

That hot melt layer makes all the difference. On contact, the adhesive flows out slightly, fills in uneven substrates and anchors permanently. One pressure suffices to secure the membrane airtight and vaporproof. Without heat source, without primer and without mechanical fixation. Only in the case of porous substrates is VapourShield Primer recommended for optimum adhesion.

Why choose VapourShield HM?

  • Very high vapor resistance (Sd > 1500 m)
  • Basket membrane, also suitable for steel plates without additional support
  • Installed up to 30% faster than conventional vapor barriers
  • Temporary roof protection for up to 5 weeks when finishing is delayed

Thanks to these properties, VapourShield HM can be used in all warm-roof structures and even in the most stringent category: indoor climate class 4.

A more complete range

In addition to the HM version, BossCover is introducing two more additions:

  • VapourShield BIT: a bituminous, self-adhesive variant for those familiar with bitumen processing.
  • VapourShield Primer: optimizes the adhesion of both HM and BIT to challenging substrates.

Conclusion

A vapor barrier may sometimes seem like a detail in roof construction, but in reality it determines the durability and performance of the entire roof. Thanks to VapourShield HM's hot melt technology, air sealing and vapor control work becomes easier, faster and more reliable than ever.

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